Horn Switch Problem

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Horn Switch Problem

#1 Post by D-Rider » Mon Jan 26, 2009 2:49 pm

Recently my Falco's horn packed up.

I traced this to the horn switch ..... but it was not the switch contacts that gave the problem.

Image

Above is a fairly representative drawing of the switch in cross section (other than the spring which is shown in side view).

Before I took it apart I couldn't understand why repeatedly pushing the button was not improving things as doing this would be bringing the contacts together and cleaning them.
When I took it apart (prepared for some pretty horrid contacts) I found they were fine.

The switch uses its spring as a conductor between the top contact (contact B) and Terminal B.
The problem was in the interface between the spring and contact B on which it rests .... a quick clean and all was back to normal.
The problem is that the spring doesn't move on this contact so there is nothing to wipe off any crud or oxidation.

Anyway ..... if you have a problem with your horn, it may well be down to this ... though I suggest you first test your horn across your battery to make sure it isn't that which is causing the problem.

Of course, please exercise the usual caution when doing anything with the battery - don't create a short between the terminals ... (which includes the +ve terminal and the bike's frame/engine etc).

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Aladinsaneuk
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#2 Post by Aladinsaneuk » Mon Jan 26, 2009 3:35 pm

good advice that


Let's face it, you wouldn't go to a nurse to get good advice on a problem with a Falco - you'd choose an Engineer or a mechanic...


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Fausto
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#3 Post by Fausto » Mon Jan 26, 2009 5:40 pm

.... and nice diagram.

Your own work? That would have taken me longer than the fault finding itself :smt009

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#4 Post by D-Rider » Mon Jan 26, 2009 9:03 pm

Fausto wrote:.... and nice diagram.

Your own work? That would have taken me longer than the fault finding itself :smt009
Yeah - thanks :smt001

Knocked it up with the drawing tools in MS Word then did a screen grab - quick and easy
:smt003

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#5 Post by k1w1boy » Fri Nov 18, 2011 7:53 pm

So how does one actually clean-up such things? Please use small,un-technical words lol

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#6 Post by D-Rider » Fri Nov 18, 2011 8:11 pm

Contact cleaner, Wire Brush (brass), fine emery cloth .... an appropriate combination of such things depending on what things are like.
“Scientists investigate that which already is. Engineers create that which has never been.”
-- Albert Einstein

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#7 Post by k1w1boy » Fri Nov 18, 2011 8:24 pm

'contact cleaner'?

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#8 Post by D-Rider » Fri Nov 18, 2011 8:41 pm

“Scientists investigate that which already is. Engineers create that which has never been.”
-- Albert Einstein

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#9 Post by HowardQ » Sat Nov 19, 2011 1:47 am

Typical explanation of a problem and how to deal with it.
What would we do without you (seriously).
Keep up the good work !
Thanks again :smt023
HowardQ

Take a ride on the Dark Side :smt004 :smt096 :smt004

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#10 Post by furygan man » Mon Nov 21, 2011 3:17 pm

will hopefully get around to sorting mine out in the next few weeks, without having the bike in front of me is the horn easy to locate and do you have to remove any fairing??

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#11 Post by D-Rider » Mon Nov 21, 2011 3:49 pm

furygan man wrote:will hopefully get around to sorting mine out in the next few weeks, without having the bike in front of me is the horn easy to locate and do you have to remove any fairing??
Yes and Yes

It's behind the cover between the 2 radiators

BTW if your horn has failed, I have a spare
“Scientists investigate that which already is. Engineers create that which has never been.”
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#12 Post by furygan man » Mon Nov 21, 2011 3:51 pm

Thanks Andy, will try that first then get back to you if it needs replacing...want to do it when there's no danger of sneaking a quick ride out...which shouldn't be long i guess

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