Fuelling issue

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Falconihlist
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Fuelling issue

#1 Post by Falconihlist » Wed Oct 31, 2012 6:33 pm

Got a bit of a fuelling issue. Clogged filter, and blocked breathers. Bike does not like starting at all, and runs for no more than 3 or 4 seconds, so need some info on the following.

What size and material are the fuel line washers at the tank?

Any other filters suitable apart from OEM?

Best sealant for refitting the pump assembly?

I've checked all the voltages, cleaned the starter switch, infact cleaned any terminals I can get access too, bridged the starter solenoid, and pretty much everything else. :smt009
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#2 Post by fatboy » Wed Oct 31, 2012 7:10 pm

Take the filter to a car parts place, the only important details are the the feeed in/out,make sure they fit your pipes,make sure replacement isnt bigger than original. New filter may have flow direction marks on it, the supply side exits tank from the banjo union bolted into the tank base plate, also check fiter screen in fuel pump base
Tip switch can give similar problems, bike will fire/run on whats in fuel line then cut out.
Bike will run with tip switch dissconnected but dash will display Diag 1
Dont use saelant on tank base plate, if it leaks renew O ring seal
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#3 Post by D-Rider » Wed Oct 31, 2012 8:01 pm

fatboy wrote: dash will display Diag 1
Diag 1 is only reporting the adjustment position of the Throttle Position Sensor - nothing to do with the Tip Over Switch.

As for Falconihlist's problems - sorry, never needed to open the tank (other than at the filler to put fuel in) so have no direct experience.
I do know people have used other fuel filters - maybe something has been posted on Ridersite about it - certainly on AF1
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#4 Post by flatlander » Wed Oct 31, 2012 9:12 pm

For the avoidance of doubt and for the benefit of my wife, not everything I may say here will be absolutely true I may on ocassion embellish a little for effect.
That said when it comes to motorbikes, I like to ride side saddle with a nice frock

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Falconihlist
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#5 Post by Falconihlist » Thu Nov 01, 2012 6:36 pm

Problem solved :smt003

Strip fuel pump assembly from tank, clean and decalcify all breathers, remove Iraqi desert from base of tank, and put a new filter in.

Top tip for draining the tank, if you have a spare quick disconnect coupling, saves ALOT of hassle and mess :smt002

Cheers for the help troops :smt003
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#6 Post by fatboy » Thu Nov 01, 2012 6:52 pm

Check all your fuel lines are not clogged
If you can below through your fuel filter, its not blocked (may not be clean though )
The return fuel line has a Quick Disconnect joint, the section that is fitted to the tank has a non return valve,they can sometimes get crudded up,not fully opening when the male and female connectors clip together
NOTE with the QD joint undone the non return will be closed so you cant blow through the line until the male/female are clicked together, easy to overlook, Ive done it :smt017
Bugger, submitted post nano second after you, glad you got a result :smt006
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#7 Post by D-Rider » Thu Nov 01, 2012 7:28 pm

fatboy wrote: Bugger, submitted post nano second after you, glad you got a result :smt006
LOL - the number of times that happens!
“Scientists investigate that which already is. Engineers create that which has never been.”
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#8 Post by flatlander » Thu Nov 01, 2012 7:56 pm

To be honest I was going to reply but could only come up with whoosh as it went over my head lol
For the avoidance of doubt and for the benefit of my wife, not everything I may say here will be absolutely true I may on ocassion embellish a little for effect.
That said when it comes to motorbikes, I like to ride side saddle with a nice frock

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Falconihlist
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#9 Post by Falconihlist » Thu Nov 01, 2012 8:02 pm

Well, as Andy has always said, there is a very useful manual online, which I have also conveniently printed out at no expense whatsoever to me :smt003
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flatlander
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#10 Post by flatlander » Thu Nov 01, 2012 9:48 pm

Luckily for mr I am in charge of print services along with toilets
For the avoidance of doubt and for the benefit of my wife, not everything I may say here will be absolutely true I may on ocassion embellish a little for effect.
That said when it comes to motorbikes, I like to ride side saddle with a nice frock

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#11 Post by D-Rider » Thu Nov 01, 2012 11:22 pm

flatlander wrote:Luckily for mr I am in charge of print services along with toilets
Never short of paper then :smt005
“Scientists investigate that which already is. Engineers create that which has never been.”
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#12 Post by flatlander » Fri Nov 02, 2012 7:59 am

See I knew someone would catch on Ill set em up you bat em down ;)

Actually someone once did come and complain to me about the state of the toilets on the grounds that I got on with the site manager. Not quite sure what all the implications were but that individual has had the slowest computer and shittiest monitor I could find for the last 12 months.

Me petty vindictive spiteful why good sirs I do fear you misjudge me gravely and your pernicious thoughts do injure my very soul


:smt020
For the avoidance of doubt and for the benefit of my wife, not everything I may say here will be absolutely true I may on ocassion embellish a little for effect.
That said when it comes to motorbikes, I like to ride side saddle with a nice frock

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